The Problem
Hip revision surgeries are on the rise, but current implants fall short. Standard solutions often fail, while custom implants are costly and slow to produce, resulting in longer surgeries, more complications, and repeated revisions.
Current Limitations
- Rigid implants fail to conform to complex bone defects
- Poor biological integration leads to loosening
- Limited access to effective and custom solutions
- High revision rates and patient morbidity
- Extended surgeries and higher complication rates
Our Solution
A new standard for adaptability
The OrthoClay Mesh
OrthoClay introduces a novel 3D-printed titanium mesh that is flexible, adaptive, and surgeon-friendly.
- A 3D-printed shape-morphing titanium mesh inspired by the concept of metallic clay, combining flexibility during implantation with rigidity after fixation.
- Conforms to any patient's anatomy without custom manufacturing.
- Once fixed with screws and cement, it becomes stable and load-bearing.
- Designed to support bone grafts and promote osseointegration.
- Enables surgeons to handle complex Paprosky IIIB-type defects with a single, ready-to-use solution.
How It Works
Step 1: Identify the Defect
The surgeon assesses the acetabular defect using imaging data to plan reconstruction.
Step 2: Morph the Mesh & Fixate
The OrthoClay mesh is positioned, adapted to the bone surface, and fixed using screws for primary stability.
Step 3: Apply Bone Cement
Bone cement fills and locks the structure, providing stable fixation for the acetabular cup and long-term support.
Key Benefits
Patient-Specific Solution
Adapts to any defect without custom design.
Flexible Design
Conforms naturally to complex and irregular bone defects.
Enhanced Integration
Supports bone grafts and promotes osseointegration.
Reduced Surgery Time & Complexity
Fewer intraoperative adjustments.
Preserves Bone Stock
Minimal reaming, maximum reconstruction.
Available on Demand
Ready-to-use, scalable solution.
Clinical Impact
Designed for real surgical challenges.
Surgeon Benefits
- Freedom in screw placement
- Minimal intraoperative adjustments
- Comparable or shorter operation time than custom implants
Use Cases
- Suitable for acetabular reconstruction in revision THA (e.g., Paprosky IIIA–IIIB)
- Allows bone graft integration between and beneath mesh layers
- Simplifies surgical workflow while preserving bone stock
Preparing for Clinical Trials
We’re advancing OrthoClay toward clinical evaluation in collaboration with leading orthopedic centers. Our next milestone: validating safety and performance in patients undergoing complex hip reconstruction.
About Us
Founded by biomedical engineers and orthopedic surgeons, OrthoClay is on a mission to bring adaptable, accessible, and effective implants to orthopedic surgery worldwide.
Patient-Centered
Every decision we make prioritizes patient outcomes and quality of life
Innovation-Driven
We push the boundaries of what's possible in orthopedic technology
Collaboration
Working closely with surgeons to develop practical, effective solutions
Contact Us
Interested in learning more about OrthoClay? We'd love to hear from surgeons, investors, and healthcare partners.
Location
Delft, The Netherlands